Catalytic converter
An aftertreatment device used for pollutant removal from automotive exhaust. Since the 1975 model year, increasingly stringent government regulations for the allowable emission levels of carbon monoxide (CO), hydrocarbons (HC), and oxides of nitrogen (NOx) have resulted in the use of catalytic converters on most passenger vehicles sold in the United States. The task of the catalytic converter is to promote chemical reactions for the conversion of these pollutants to carbon dioxide, water, and nitrogen.
For automotive exhaust applications, the pollutant removal reactions are the oxidation of carbon monoxide and hydrocarbons and the reduction of nitrogen oxides. Metals are the catalytic agents most often employed for this task. Small quantities of these metals, when present in a highly dispersed form (often as individual atoms), provide sites upon which the reactant molecules may interact and the reaction proceed.
Two types of catalyst systems, oxidation and three-way, are found in automotive applications. Oxidation catalysts remove only CO and HC, leaving NOx unchanged. Platinum and palladium are generally used as the active metals in oxidation catalysts. Three-way catalysts are capable of removing all three pollutants simultaneously, provided that the catalyst is maintained in a “chemically correct” environment that is neither overly oxidizing nor reducing. In both oxidation and three-way catalyst systems, the production of undesirable reaction products, such as sulfates and ammonia, must be avoided.
Maintaining effective catalytic function over long periods of vehicle operation is often a major problem. Catalytic activity will deteriorate due to two causes, poisoning of the active sites by contaminants, such as lead and phosphorus, and exposure to excessively high temperatures. To achieve efficient emission control, it is thus paramount that catalyst-equipped vehicles be operated only with lead-free fuel and that proper engine maintenance procedures be followed. See Automotive engine